Harwich – a versatile production site

    Harwich is one of the key production sites within the Haltermann Carless group. Here we manufacture our Caromax® Heavy Aromatics portfolio for the Agrochemicals and Fuel Additives business; a variety of Oil & Gas products, such as our Special Kerosenes and Clairsol® Drilling Mud Solvents. Additionally, we blend high-performance Fuels, which are used for specific applications, such as racing or historic cars, first fill or engine development. 

    With our sophisticated distillation and blending facilities the Harwich Manufacturing Centre is capable of producing large or small scale quantities of products to precise specifications, tailor-made to customer requirements.

    Harwich_Jetty

    Facts at a glance:

    • Processing Facilities: 2-batch distillation units, 3- and 4-column continuous distillation plants, high precision in-tank blending
    • Production Capacity: 500,000 to p.a. 
    • Storage capacity: 150,000m3 total in 170 storage tanks (12m3 to 15,000m3); heated storage available
    • Logistics: Water jetty, rail siding, road facilities 
    • Packaging: from 25 & 50 litre cans to 200 litre drums and 1,000 litre IBCs
    • Laboratory: Extensively equipped facilities to meet industry standard tests for hydrocarbon products
    • Certifications: ISO 9001 (Quality), ISO 14001 (Environment) and ISO 50001 (Energy), ISO 45001 (Occupational Health & Safety)
    • Operation: 24/365 
    • Workforce: 100 employees
    • Portfolio: Heavy Aromatics, Gas Condensates, Pipeline Interfaces, Middle Distillates; Mixed Hydrocarbon Streams, High-performance Fuels

    In recent years, Haltermann Carless has made important investments to enhance the sustainability and energy efficiency of our production site in Harwich. We have made significant process improvements to our production units to reduce the energy consumption of our processes, thereby reducing the CO2 footprint per tonne produced product.

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    Our strong efforts have been honoured with the Gold Status of Ecovadis.

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    Processing Facilities

    The processing units in our Harwich Manufacturing Centre comprise batch and continuous distillation facilities:

    In Harwich, perfect conditions are available, such as considerable process efficiency thanks to optimised and modern production units and high plant availability:

     

    Batch Distillation Plants

    A 2-batch distillation units which can also be linked together to operate as a single, two column distillation plant either fully continuously or in a semi-continuous mode. Throughput varies depending on operating mode and feed composition.

     

     

     

     

     

     

     

     

     

    Condensate Distillation Plant

    A 4-column continuous distillation plant, principally designed for the fractionation of North Sea Gas Condensates (or similar streams such as Pipeline Interfaces or mixed hydrocarbon streams) into a variety of distillate fractions. Throughput up to 30mt per hour depending on feed composition. Typical processing campaigns of 1,000 to 10,000mt.

     

     

     

     

     

     

     

     

     

     

    High Vacuum Distillation Plant

    A 3-column continuous distillation plant designed primarily for high vacuum operation, with low internal pressure drop, to fractionate speciality Gas Oil and heavy Aromatic feedstocks at the lowest possible column base temperatures to minimise product degradation. It is, however, also possible to process North Sea Gas Condensates and Pipeline Interfaces on this plant. Throughput up to 25mt per hour depending on feed composition. Typical processing campaigns of 1,000 to 5,000mt.

     

     

     

     

     

     

     

     

    High precision in-tank blending

    High precision in-tank blending of multiple components to meet a bespoke customer specification. 

     

    In addition to the above distillation facilities the site offers the Perco® sweetening process and soda lime treatment to improve product odour.

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    Custom processing

    Custom processing is gaining more and more acceptance. In addition to manufacturing our own high-quality products in Harwich, we offer custom processing for other suppliers and customers. Haltermann Carless is your partner of choice if you are looking for additional processing capacities to absorb order peaks, supplementary process technologies or want to outsource secondary processing to use your own plants with a higher added value.

    Decreasing costs, shorter delivery times and quality that meets the highest industry standards are among the undisputed advantages of external production.

    In Harwich, ideal conditions are available, such as considerable process efficiency thanks to optimised and modern production units, as well as high plant availability. We offer our customers a high quality assurance through modern laboratories connected to the production as well as a best location at the port with connections to all transport routes.

    Production Site Harwich

    Our offer of contract processing

    • Producing one-off products
    • Processing of contaminated streams (e.g. insurance claims)
    • Regeneration of used solvents
    • Treatment of process by-products to recover recyclable materials contained therein
    • Production of launch volumes for new product developments

    Contact

    Contact us for your custom processing requirements.

    Production Site Harwich Consultation

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    Laboratory

    The Harwich Manufacturing Centre hosts a well-equipped laboratory with highly qualified technicians and analysts.

    This allows Haltermann Carless to conduct on site analysis and to share quick, accurate, reliable testing results with our customers.

    The analytical laboratories have extensive expertise in

    • Gas Chromatography (GC/FI, headspace, GC/MS, thermal desorption, reformulyzer, PIONA) & HPLC,
    • Elemental analysis techniques (atomic absorption, X-ray fluorescence, atomic fluorescence)
    • Spectroscopy (FTIR, UV-Vis).
    Harwich Laboratory
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    Supply Chain Services

    Harwich is located on the east coast of England with access to the North Sea. This allows an easy reach of the major oil and chemical refineries of Europe. This strategic location offers us great benefits with regard to the distribution of our products. A deep water jetty, rail siding and road loading and off-loading facilities offer direct links into all modes of transport infrastructure.

    Our jetty facility is capable of handling vessels of up to 14,000mt displacement and 7.5m draught.

    Harwich_Jetty

    Our customers can rely on a timely delivery and qualified transport under consideration of all safety regulations using all modes of transportation.

    Additional services in the area of storage and filling complete our service concept. 170 storage tanks, ranging in size from 12m3 15,000m3. Total storage capacity of 150,000m3 and heated storage can be made available.

    We offer packaging solutions from 25 & 50 litre cans to 200 litre drums and 1,000 litre IBCs.

     

     

    Find out more about supply chain management in our blog:

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    Certifications

    Our product site is certified according to ISO 9001 (Quality Management) and ISO 14001 (Environment Management), which demonstrated our ability to consistently provide products and services that meet our customer and regulatory requirements. On top, the Harwich site is certified by ISO 50001 (Energy) and ISO 45001 ensuring the occupational health and safety of our employees. 

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    Certificates

    Quality assurance is important to us and our customers, therefore we attach great importance to our certificates.

    Click here to get all Haltermann Carless certificates:

    View certificates

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