Production Site Harwich

Speyer – ein Standort mit Zukunft

Speyer ist ein strategischer Produktionsstandort für Haltermann Carless. Kontinuierliche Weiterentwicklungen und Investitionen sind wichtiger Teil der über 50jährigen Geschichte. Mit rund 120 Mitarbeiter produzieren wir ein umfangreiches Portfolio mit hohen Ansprüchen an Qualität und Nachhaltigkeit. Dafür investieren wir in moderne Technologien, verbesserte Produkte und nachhaltige Lösungen.

Harwich, UK, is one of the key production sites within the Haltermann Carless group. Here we manufacture our Caromax^® aromatic solvent portfolio for Agrochemicals and Fuel Additives, and a variety of Oil & Gas products. Additionally, we blend high-performance Fuels, which are used for specific applications, such as racing or historic cars, first fill or engine development.

With our sophisticated distillation and blending facilities, the Harwich Manufacturing Centre is capable of producing large or small scale quantities of products to precise specifications, tailor-made to customer requirements.

Site foundation 1964

Processing Facilities

2-batch distillation units
3- and 4-column continuous distillation plants
High precision in-tank blending
170 tanks
Production in accordance with GMP standards

Production Capacity 500,000 to p.a.

Storage capacity 150,000m³ total in 170 storage tanks (12m³ to 15,000m³); heated storage available

Custom Processing Available for specific customer and supplier requirements

Logistics

Water jetty
Rail siding
Road facilities

Packaging from 25 & 50 litre cans to 200 litre drums and 1,000 litre IBCs

Laboratory Extensively equipped analytical labs to meet industry standard tests for hydrocarbon products.

Certifications

ISO 9001 (Quality)
ISO 14001 (Environment)
ISO 50001 (Energy)
ISO 45001 (Occupational Health & Safety)

Operation 24/365

Workforce

100 employees, plus numerous external service providers

Portfolio

Aromatic Solvents
Gas Condensates
Pipeline Interfaces
Middle Distillates
Mixed Hydrocarbon Streams
High-performance Fuels

Batch Distillation Plants

A 2-batch distillation units which can also be linked together to operate as a single, two column distillation plant either fully continuously or in a semi-continuous mode. Throughput varies depending on operating mode and feed composition.

	Batch Still 1	Batch Still 2
Construction	Carbon Steel
Batch Capacity	45m³	90m³
Operating Pressure	2.04 barg / Full Vacuum	1.4 barg / Full Vacuum
Heating Medium	Steam @ 10 barg
Column Internals	40 pairs Sieve Trays	43 Pairs Sieve Trays

Condensate Distillation Plant

A 4-column continuous distillation plant, principally designed for the fractionation of North Sea Gas Condensates (or similar streams such as Pipeline Interfaces or mixed hydrocarbon streams) into a variety of distillate fractions. Throughput up to 30mt per hour depending on feed composition. Typical processing campaigns of 1,000 to 10,000mt.

	Column 1	Column 2	Column 3	Column 4
Construction	Carbon Steel
Operating Pressure	2.04 barg / full vacuum	2.04 barg / full vacuum	1.7 barg / full vacuum	3.0 barg / full vacuum
Heating Medium	Mineral Oil @ 298 ^oC
Column Internals	40 Fixed Valve Trays	40 Fixed Valve Trays	20 Fixed Valve Trays	4 Stages Structured Packing

High Vacuum Distillation Plant

A 3-column continuous distillation plant designed primarily for high vacuum operation, with low internal pressure drop, to fractionate speciality Gas Oil and heavy Aromatic feedstocks at the lowest possible column base temperatures to minimise product degradation. It is, however, also possible to process North Sea Gas Condensates and Pipeline Interfaces on this plant. Throughput up to 25mt per hour depending on feed composition. Typical processing campaigns of 1,000 to 5,000mt.

	Column 1	Column 2	Column 3
Construction	Carbon Steel
Operating Pressure	1.5 barg / Full Vacuum
Heating Medium	Synthetic Oil @ 320 ^oC
Column Internals	26 Valve Trays	36 Stages Structured Packing	36 Stages Structured Packing

Custom processing

Custom processing is gaining more and more acceptance. In addition to manufacturing our own high-quality products in Harwich, we offer custom processing for external partners.

Decreasing costs, shorter delivery times and quality that meets the highest industry standards are among the undisputed advantages of external production. In Harwich, ideal conditions are available, such as considerable process efficiency thanks to optimised and modern production units, as well as high plant availability. We offer you a high quality assurance through modern laboratories connected to the production as well as an ideal location at the port with connections to all transport routes.

If you are looking for additional processing capacities to absorb order peaks, supplementary process technologies or want to outsource secondary processing to use your own plants with a higher added value? Then we are your partner!

Our offerings

Producing one-off products
Processing of contaminated streams (e.g. insurance claims)
Regeneration of used solvents
Treatment of process by-products to recover recyclable materials contained therein
Production of launch volumes for new product developments

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“Haltermann Carless Custom Processing Capabilities"

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Supply Chain Services

Harwich is located on the east coast of England with access to the North Sea. This allows an easy reach of the major oil and chemical refineries of Europe. This strategic location offers us great benefits with regard to the distribution of our products. A deep water jetty, rail siding and road loading and off-loading facilities offer direct links into all modes of transport infrastructure.

Our jetty facility is capable of handling vessels of up to 14,000mt displacement and 7.5m draught.

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Haltermann Carless Deutschland GmbH

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Haltermann Carless Japan G.K.

Haltermann Carless US Inc.

Haltermann Carless Group

Production Site Harwich

Speyer – ein Standort mit Zukunft

Speyer – ein Standort mit Zukunft

Standortgründung

Belegschaft

Betrieb

Haltermann Carless in Harwich –
a versatile
production site

Facts at a glance: